CNC Services Northwest

Centroid CNC control sales, service, training and support

Low-cost DC Servo Retrofit Kits

These controls are designed for do-it-yourself retrofits, ideally on machines already equipped with older DC-servo control systems such as Boss 9, Boss 10, Prototrak, Anilam, Dynapath, etc..

The heart of the system is Centroid's All-in-One DC control unit, which combines the MPU11 motion controller with a three-axis DC servo amplifier and PLC input and output features.

Complete kit in pre-wired cabinet: $6,900

This kit includes the All-in-One DC control unit, handheld control pendant, 120VDC power supply, Emergency Stop contactor and reversing spindle contactors, all assembled into a NEMA 12 enclosure.

Three new 2000-line (8000-count) rotary position encoders are included, which you would mount to your existing servo motors.

Centroid control software for Windows is included.

You would need to provide a suitable computer with Microsoft Windows 7 or 10, and a keyboard and monitor, and you would need to adapt or replace your existing servo motor cables.

A La Carte kits, for assembly in your cabinet: starting at $3,215

The most basic kit includes the All-in-One DC control unit, handheld control pendant, and Centroid control software for Windows.
All-in-one DC control unit$1,856
Handheld control pendant$810
Software and documentation downloadn/c
"Pro" level mill or lathe software license$549
Total for basic kit$3,215

This is sufficient for a retrofit if you can re-use your existing servo motors and encoders; your existing DC servo power supply (from 20 to 160 VDC); and your existing contactors.

The retrofit shown at right consists of the above components plus the Centroid servo power rectifier (cap and bridge assembly), installed into the original cabinet of an old Dynapath Delta 10 system on a Webb mill.

We were able to use the original transformers, contactors, motors, encoders and cables.

At left is a similar installation using the original Centurion V cabinet on a Milltronics Partner II.

Again, we were able to use the original power distribution, transformers and contactors. We were also able to use the original servo power rectifier (bridge and cap).

The original servo motors were suitable, but required new encoders. The original encoders were a "differential open collector" type, which is not the same as a line driver type. While they could probably have been used with the addition of a pull-up resistor network, it was not worth adding that complexity when new, reliable line-driver encoders are readily available.

At right is another early Dynapath cabinet, this time on a Clausing-Kondia knee mill.

In this case we used little except the enclosure and the main power switch. We added a Centroid transformer and servo power supply assembly; new fuses; and new contactors.

The original X and Y servo motors and encoders were suitable for re-use. The customer installed an Elrod quill drive system, to convert the machine from two-axis CNC to full three-axis CNC, and therefore added a new servo motor for the Z axis.

For additional examples of control cabinet layout with the All-in-one DC unit, see Centroid control upgrades with All-in-one DC

Additional components can be included as needed:
New 8000-count encoders (each)$240
Servo power supply: 120VAC to 120VDC and 24VAC$665
Servo power supply: 208-240VAC or 416-480VAC
to 120VDC, 120VAC and 24VAC
Servo power rectifiers: 85VAC or 170VAC
to 120VDC (use with your transformer)
29 in-lb DC servo motor with encoder & cable$1,350
16 in-lb DC servo motor with encoder & cable$1,275
Manual pulse generator (electronic handwheel pendant, MPG) w/6' cable$460
Wireless MPG (electronic handwheel pendant)$299

Software Features

The standard software supplied with each kit includes:

All applicable Centroid options and accessories are also available for these control kits.

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Copyright © 2022 Marc Leonard
Last updated 28-Jul-2022 MBL